MDL2000-360S24 2000W Isolated DC-DC Converter for Electric Logistics Vehicles

As electric logistics vehicles, smart transportation systems, and commercial EV fleets continue to grow rapidly, high-voltage battery platforms are becoming the standard architecture for modern electric delivery vehicles.

In most electric logistics vehicles, the traction battery system operates at 300V–400VDC or higher, while onboard controllers, communication systems, lighting units, pumps, cooling systems, sensors, and auxiliary electronics still require a stable 24VDC power supply.

This creates a critical need for a high-power isolated DC-DC converter capable of delivering reliable 24V power under harsh automotive operating conditions.

Guangdong Mingzinc Technology’s MDL2000-360S24 is a 2000W 360V to 24V isolated waterproof DC-DC converter specially designed for electric logistics vehicles and high-voltage vehicle systems. The module features a fully sealed aluminum housing, wide input voltage range, high efficiency, electrical isolation, strong EMI resistance, and IP65 protection for long-term stable operation.

Why Electric Logistics Vehicles Need High-Voltage Isolated DC-DC Converters

In electric commercial vehicles, the typical architecture is:

High-voltage battery pack
→ High-voltage DC bus
→ DC-DC converter
→ 24V auxiliary electrical system

The 24V system powers:

• Vehicle control units (VCU)
• BMS systems
• Vehicle communication systems
• LED lighting systems
• Electric pumps and fans
• Air conditioning controllers
• Steering and brake assist systems
• Cameras and monitoring units
• Sensors and actuators

During acceleration, regenerative braking, motor switching, and heavy-load operation, the HV battery system can generate:

• Voltage surges
• Transient spikes
• EMI interference
• Common-mode noise
• Voltage fluctuations

Without isolation protection, these disturbances may cause:

• ECU reset
• Communication failure
• Sensor malfunction
• Auxiliary system instability
• Electronic component damage

Therefore, isolated DC-DC converters are widely used in modern electric logistics vehicles to ensure safe and stable power conversion.

Typical Applications of MDL2000-360S24

Electric Logistics Vehicles

Converts 280–500VDC battery voltage into stable 24VDC auxiliary power.

Electric Delivery Trucks

Provides reliable power for:

• Vehicle controllers
• Lighting systems
• Cooling fans
• Steering systems
• Brake assist modules

Smart Distribution Vehicles

Suitable for:

• GPS systems
• AI cameras
• Communication terminals
• Smart fleet management systems

Special Electric Vehicles

Including:

• Cold chain vehicles
• Autonomous delivery vehicles
• Port transportation vehicles
• Electric engineering vehicles

Key Specifications

Core Technical Advantages

Wide High-Voltage Input Range

Supports:

• 280–500VDC input
• High-voltage battery fluctuation
• Regenerative braking conditions
• Wide operating environments

High-Power 24V Output

Provides 83.3A high-current output for multiple onboard systems simultaneously.

Input-to-Output Electrical Isolation

The isolated structure effectively suppresses:

• EMI interference
• Voltage spikes
• Common-mode noise
• Surge disturbances

to protect sensitive electronic systems.

Strong EMI / EMC Performance

Built with:

• Wide-band filtering
• Potting insulation materials
• EMI suppression structure

for harsh automotive electrical environments.

IP65 Waterproof Design

The fully sealed structure provides excellent resistance against:

• Dust
• Water splash
• Mud
• Vibration
• Temperature changes

making it suitable for demanding EV applications.

Multiple Protection Functions

MDL2000-360S24 includes:

• Input undervoltage protection
• Input overvoltage protection
• Output overcurrent protection
• Short-circuit protection
• Overtemperature protection

for reliable long-term operation.

Flexible Customization Support

Guangdong Mingzinc Technology supports:

• Custom input voltage
• Custom output voltage
• Power customization
• CAN communication
• Enhanced EMI/EMC design
• Mechanical structure customization

Available input ranges include:

• 20–32VDC
• 36–60VDC
• 45–95VDC
• 80–140VDC
• 100–170VDC
• 160–260VDC
• 280–500VDC
• 350–750VDC
• 400–850VDC
• 600–1100VDC

About Guangdong Mingzinc Technology Co., Ltd.

Guangdong Mingzinc Technology Co., Ltd., located in Dongguan, China, specializes in the R&D and manufacturing of AC/DC power supplies, DC/DC converters, railway power supplies, industrial power supplies, and new energy power solutions.

Its products are widely used in:

• Electric vehicles
• Industrial automation
• Energy storage systems
• Railway transportation
• Robotics
• Communication systems
• Solar power systems

The company provides OEM/ODM customization, engineering support, and sample testing services.

Get MDL2000-360S24 Datasheet

If you are looking for a reliable 360V to 24V isolated DC-DC converter for electric logistics vehicles, commercial EVs, or high-voltage vehicle systems, contact Mingzinc Technology for the full MDL2000-360S24 datasheet and technical support.